Member of China Foundry Association
Drafter for industry standard of lost foam casting production line in China.
General Description
Green environmental high efficiency lost foam molding line foundry equipment is used to produce various castings such as cylinder head, complicated pipe fittings, shell, housing, engine block etc. The castings produced by our lost foam castings are available in various industries, such as engineering machinery, textile machinery, building automobile production etc.
Green environmental high efficiency lost foam molding line foundry equipment is a green and environmental casting method. The process is assembling the foam patterns which has same size and shape with casting into cluster, after coating and drying, embedded into the dry sand and compacted by vibration table, the pouring under negative pressure to decompose the pattern, after solidification - the casting is formed.
Characteristics/Advantages of Green environmental high efficiency lost foam molding line foundry equipment
- Be with advanced technology in casting industry
- Be available for various material casting including steel, iron, aluminum, copper and so on.
- Be with better effect of the complex casting.
- Be available for big, medium and small size castings.
- Be with high precision casting, accurate shape and size
- Be with high production
- Be with low cost, easy to learn
Your concerns
- Capacity: Customized according to you need, 3000t/5000/t /10000t. etc
- Floor space: According to your capacity
- Degree of automation: full-automatic, semi-automatic etc
- Raw material of casting: grey iron, ductile iron, aluminum alloy, steel or others
- One-stop services: from design, quotation, production, installation, train your workers until qualified casting products
- Complete equipments line: offer complete casting line from the very beginning mould production to the end qualified products
- Company: manufacturer
Procedure
Pre-expansion ---- Molding ---- Assembly ---- Coating ---- Mold filling ---- Casting ---- Demolding
Main processing area
To finish a complete casting process, there are three main process area. They are called White area, Yellow area and Black area.
1. White area Function, Procedure and Main equipment
Function: This area is mainly used to form the foam mold.
Procedure:
Mold production (Pre-foaming ---- Aging storehouse ---- Moulding ---- Drying) ----- Assembly into cluster
Main equipment :
a) Pre-foaming machine
b) Aging storehouse
c) Molding machine
d) Cutting table, assembly table
e) Automatic binding machine etc
2.Yellow area Function, Procedure and Main equipment picture
Function:
This area is mainly used to coat and dry the foam molding cluster.
Procedure:
First time coating ---- First time drying ---- Second time coating ---- Second time drying
Main equipment :
a) Coating mixer and agitator tank
b) Drying tunnel kiln
c) Electric heating, steam heating etc
3.Black area Function, Procedure and Main equipment picture
Function:
This area is the main part in a lost foam casting production line. The main function is to form the metal casting. This part includes Smelting area, Molding area, Pouring area, Fettling area, Sand processing area.
Procedure:
Molding ---- Pouring molten iron ---- Demolding ---- Fettling ---- Sand processing
Main equipment:
a)Furnace etc.
b)Flask, sand bunker, sand raining feeder, vibration table etc.
c)Negative pressure system etc.
d)Fettling machine etc.
e)Shakeout grate, vibrating sieving conveyor, chain elevator, cooling equipment, belt elevator, bunker, dust remover etc.
Packing & shipping
Packing way: plywood case or according to clients' request
Shipping way: By sea or land transportation or multimodal transport
Payment terms: T/T or L/C
Company Information
Qingdao kaijie Heavy Industry Machinery Co., Ltd is located in the beautiful coastal city Qingdao-Jiaozuo city. Our plant covers 22,000 square meters, construction area is 10,000 square meters. Registered capital is RMB20 million and employees are more than 110, containing more than 30 technicians. Our annual production value is up to 60million. After hardworking, reform and innovation, Qingdao Kaijie heavy Industry Machinery Co., Ltd has developed the leader in China's casting equipment area. We are expert in producing V method production line, lost foam production line, foundry ladle, ladle heater, dust removal equipment, electric flat car, cupola furnace and furnace batching feeding system.
Company Unique advantages/service
- Trial product: We have specialized laboratory for vacuum process casting, lost foam casting, foundry ladle and other products.
- Project design: We customize the suitable casting production line with the optimized design, the reasonable process, the cost effective investment and the cheapest operation cost.
- Pre-sale service: We make an active communication with customer, inquiring about the customer's product, output, workshop situation, production status, the requirements and ideas, providing perfect technology and business suggestions and designing the most reasonable production plan.
- Mid-sale service: At the same time of manufacturing equipment, technology training to related staffs is done. The training contains the technology operation, installation, debugging, explaining the work principles, structure, maintenance and other announcements to guarantee the customer can produce the soundness castings efficiently.
Why choose us
*** Has a strong team of expert to support
*** Free production line APQP
*** Responsible service system
*** With much experience in supply a complete line design and manufacture
The Lost foam casting equipment is customized according to your request, we sincerely welcome you to our factory to discuss in details. We have our own professional and responsible technical team who can design for you an high efficiency, low cost and economical and satisfied project.
Website: kaijiefoundrymachine.en.made-in-china.com
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