Even you know nothing about Lost foam casting production line, we also can help you understand the whole process and equipment technical requirements from very beginning, provide one-stop service, help you to start LFC casting production line at the fastest speed and produce high quality products to maximize profits for you.
Product Description
Famous Lost foam molding equipment is a green and environmental casting method. The process is assembling the foam patterns which has same size and shape with casting into cluster, after coating and drying, embedded into the dry sand and compacted by vibration table, the pouring under negative pressure to decompose the pattern, after solidification - the casting is formed.
USAGES OF LOST FOAM CASTING LINE:
The lost foam casting line is widely used in engineering machinery, automibile, automibile parts, aviation, high speed railway, electricity generation,cement, textile machinery, sanitary plumbing, building etc to produce traction seat, engine block, cylinder head, bent axle, flywheel housing, arm beam, reducer housing, engineering machinery supporting seat, water pump housing and so on.
Product Parameters
Procedure of Famous Lost foam molding equipment
Pre-expansion ---- Molding ---- Assembly ---- Coating ---- Fix foam pattern in sandbox ---- Vibration to compact sand --- Seal sandbox with film (vacuum sunction) --- Pouring ---- Demolding
Main processing area
There are three main process area which are called White area, Yellow area and Black area, to form a complete lost foam casting production line.
White area is mainly used to form the foam mold.
Mold production (Pre-foaming ---- Aging storehouse ---- Moulding ---- Drying) ----- Assembly into cluster.
Main equipment :
a) Pre-foaming machine
b) Aging storehouse
c) Molding machine
d) Cutting table, assembly table
e) Automatic binding machine etc
Yellow area is mainly used to coat and dry the foam molding cluster.
First time coating ---- First time drying ---- Second time coating ---- Second time drying
Main equipment :
a) Coating mixer and agitator tank
b) Drying tunnel kiln
c) Electric heating, steam heating etc
Black area Function, Procedure and Main equipment picture
Function:
This area is the main part in a lost foam casting production line. The main function is to form the metal casting. This part includes Smelting area, Molding area, Pouring area, Fettling area, Sand processing area.
Procedure:
Molding ---- Pouring molten iron ---- Demolding ---- Fettling ---- Sand processing
Main equipment:
a)Furnace etc.
b)Flask, sand bunker, sand raining feeder, vibration table etc.
c)Negative pressure system etc.
d)Fettling machine etc.
e)Shakeout grate, vibrating sieving conveyor, chain elevator, cooling equipment, belt elevator, bunker, dust remover etc.
Product Advantages
- advanced technology in casting industry
- available for various material casting including steel, iron, aluminum, copper and so on.
- better effect of the complex casting.
- available for big, medium and small size castings.
- high precision casting, accurate shape and size
- high production
- low cost, easy to learn
Your concerns
- Capacity: Customized according to you need, 3000t/5000t/10000t etc
- Floor space: According to your capacity
- Degree of automation: full-automatic, semi-automatic, manual etc
- Raw material of casting: grey iron, ductile iron, aluminum alloy, steel or others
- One-stop services: from design, quotation, production, installation, train your workers until qualified casting products; strong technical process support
- Complete equipments line: offer complete casting line from the very beginning mould production to the end qualified products
- Company: manufacturer
Packaging & Shipping
Packing way: plywood case or according to clients' request
Shipping way: By sea or land transportation or multimodal transport
Payment terms: T/T or L/C
Company Profile
Qingdao kaijie Heavy Industry Machinery Co., Ltd is located in the beautiful coastal city Qingdao-Jiaozuo city. Our plant covers 22,000 square meters, construction area is 10,000 square meters. Registered capital is RMB20 million and employees are more than 110, containing more than 30 technicians. Our annual production value is up to 60million. After hardworking, reform and innovation, Qingdao Kaijie heavy Industry Machinery Co., Ltd has developed the leader in China's casting equipment area. We are expert in producing V method production line, lost foam production line, foundry ladle, ladle heater, dust removal equipment, electric flat car, cupola furnace and furnace batching feeding system.
Our Workshop Display
Our Advantages
- Trial product: We have specialized laboratory for vacuum process casting, lost foam casting, foundry ladle and other products.
- Project design: We customize the suitable casting production line with the optimized design, the reasonable process, the cost effective investment and the cheapest operation cost.
- Pre-sale service: We make an active communication with customer, inquiring about the customer's product, output, workshop situation, production status, the requirements and ideas, providing perfect technology and business suggestions and designing the most reasonable production plan.
- Mid-sale service: At the same time of manufacturing equipment, technology training to related staffs is done. The training contains the technology operation, installation, debugging, explaining the work principles, structure, maintenance and other announcements to guarantee the customer can produce the soundness castings efficiently.
Why choose us
*** Has a strong team of expert to support
*** Technical process support for installed all machine line
*** Free production line APQP
*** Responsible service system
*** Experienced from many previous successful projects worldwide.
The Lost foam casting equipment is customized according to your request, we sincerely welcome you to our factory to discuss in details. We have our own professional and responsible technical team who can design for you an high efficiency, low cost and economical and satisfied project.
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