CNC hot wire polyurethane foam cutting machine
This machine is used in foam pattern cutting for lost foam process.
The CNC foam cutting machine is a non-gantry structure with four-axis or five-axis synchronous control. The four-axis can be single-acting or interlocking. It can cut "L" shape, cone shape, round and square shape and two large middle and small or two different shaped workpieces with different cross sections and multi-angle cutting.This equipment is a four-axis CNC cutting device. Each axis adopts a 86 hybrid stepping motor with large input torque and good dynamic performance. The rotary turret adopts a geared motor with high stability.It is equipped with multi-wire wire frame function. This equipment can hang more than 10 working electric wires at the same time, so some workpieces can be added and cut in batches at the same time, greatly improving work efficiency.
| Specification |
| Dimension |
L x W x H = 2000 x 1300 x 1300 |
mm |
| Dimension |
L x W x H = 2000 x 1500 x 1300 |
mm |
| Dimension |
L x W x H = 3000 x 1300 x 1300 |
mm |
| Dimension |
L x W x H = 3000 x 1300 x 1300 |
mm |
Introduction of hardware:
- The CNC foam cutting machine is a non-gantry structure with four-axis or five-axis synchronous control. The four-axis can be single-acting or interlocking. It can cut "L" shape, cone shape, round and square shape and two large middle and small or two different shaped workpieces with different cross sections and multi-angle cutting.
- The CNC foam cutting machine is equipped with a spiral rotary turret, which can work together with the cutting machine. It can be disassembled at any time without using it, which is convenient and quick. And the cutting software such as spiral can be cut without input programming.
- The equipment adopts 80*80 rectangular square tube, which is machined and milled after machining and milling. It has strong steel strength and good stability. It can maintain the accuracy for long-term use.
- The brand ball screw and guide rail transmission method adopted by the CNC foam cutting machine can make the equipment have the characteristics of low noise, high cutting precision and long service life.
- This equipment is a four-axis CNC cutting device. Each axis adopts a 86 hybrid stepping motor with large input torque and good dynamic performance. The rotary turret adopts a geared motor with high stability.
- This equipment adopts special customized special welding machine, and it is equipped with multi-wire wire frame function. This equipment can hang more than 10 working electric wires at the same time, so some workpieces can be added and cut in batches at the same time, greatly improving work efficiency.
- The CNC foam cutting machine is also equipped with a monofilament structure, which can realize automatic induction, automatic zooming and automatic tightening of the heating wire.The heating wire does not break due to insufficient tension when cutting a profiled workpiece .
- The equipment adopts a separate electronic control cabinet control system, equipped with a brand-new computer. The operating system is compatible with current mainstream software (such as Autocad, UG, Solidworks, etc.), seamlessly converted, and the system and cutting software are free for life.
- The various transmissions, drive systems and main components of this equipment adopt advanced brands and latest technology to ensure product quality and dimensional accuracy.
- The cutting work surface of the equipment should use ultra-flat insulating wood board and ultra-flat ultra-thick glass, which has high flatness and can reduce the workpiece error to the lowest value during the cutting process.
- The device has a limit function, self-sensing, self-protection, automatic heating when the heating wire starts working, automatic regulation during the working process, automatic power-off protection after cutting stop.
- The body of the device adopts all protection methods, with the method of sheet metal and organ shield, full angleno dead angle protection, safe and dustproof, suitable for use in foundry, greatly reducing maintenance work.
- This equipment is equipped with various common work buttons on the electric control cabinet, which is convenient and quick.
- Due to the dryness of the foam, density and other reasons, the cutting accuracy or error, so the company's equipment has increased the heating wire current display instrument, the user can adjust the heating wire temperature at any time for control.
Software system introduction:
- The software used in the CNC foam cutting machine is a professional cutting programming software independently developed by our company. The software integrates drawing and programming, eliminating the need for multiple conversions and cutting without the aid of third-party software. The operation is simple and convenient, and it is easy for beginners to get started.
- In order to save time and reduce work intensity, the software supports automatic intelligent typesetting and automatic calculation of usage rate, so users can quickly select the most suitable cutting plan.
- Considering that the foam used in the lost mold is a hot melt material, there will be a certain error (caused by cutting kerf), the software adds the scale automatic compensation function, no need to manually calculate.
- The software can realize the non-equal compensation of graphics (ie, single-sided and single-line compensation of graphics), which greatly improves the accuracy of the workpiece.
- In order to facilitate user operation, the software has a large number of professional plug-ins built in, and some workpieces can be automatically generated without programming. For example: gears, racks, sprockets, cylinders, etc.
- The software can directly type characters, letters, symbols and other special characters and company icons to cut.
- Part of the workpiece, in addition to photo recognition, the software can also directly import pictures to draw graphics, and then cut processing.
- This software is compatible with CAD, CAXA and other drawing software files.
- Most electronic drawings can be imported directly into programming.
- The device is activated by one button, and the device automatically heats before cutting. After the program is cut, the device automatically stops heating.
- This device can realize manual fixed-length mobile machine without inputting code.
- During the processing of this equipment, the number of cycles can be set arbitrarily in a single program, and the cycle cutting can be performed without manual supervision. The equipment automatically stops running after the cycle cutting is completed.
- Trajectory tracking can be achieved during software cutting, and the program can be pre-simulated.
Company Information
Qingdao Kaijie Heavy Industry Machinery Co., Ltd is located in the beautiful coastal city - Qingdao Jiaozhou, is a professional casting machinery manufacturer integrating research and development, design, manufacturing, installation, commissioning and after-sales service, with nearly 20 years of complete equipment design, production, installation experience. Our products includes lost foam casting equipment, V process casting equipment, kinds of ladles,ladle heater with different medium, electric trolley, electric furnace charging system, and dust removal system, products are sold all over the world.
Qingdao Kaijie Heavy Industry Machinery Co., Ltd is a member of the National casting Machinery Standardization Committee, and has passed the ISO9001 quality system certification and the certification of 4A enterprises with standardized good behavior, won the casting machinery standardization advanced collective honorary title many times ; Kaijie company has been awarded the honorary title of national high-tech enterprise, Qingdao specialized and special new demonstration enterprise, and Qingdao contract-abiding and credit-keeping enterprise.With advanced design concepts and innovative thinking to design the lost foam casting production line, Kaijie company won the 19th and 21st "National Foundry Equipment Innovation Award", and was selected as "industry leader enterprise" by China Foundry Association.
Main Products of Qingdao Kaijie Heavy Industry Machinery
Exhibition Pictures of Qingdao Kaijie Heavy Industry Machinery
Company Service Policy
Trial product
We have specialized laboratory for vacuum process casting, lost foam casting, foundry ladle and other products.
Project design
We customize the suitable casting production line with the optimized design, the reasonable process, the cost effective investment and the cheapest operation cost.
Pre-sale service
We make an active communication with customer, inquiring about the customer's product, output, workshop situation, production status, the requirements and ideas, providing perfect technology and business suggestions and designing the most reasonable production plan.
Mid-sale service
At the same time of manufacturing equipment, technology training to related staffs is done. The training contains the technology operation, installation, debugging, explaining the work principles, structure, maintenance and other announcements to guarantee the customer can produce the soundness castings efficiently.
After sales service
1. To ensure the good running of production line, we will arrange comprehensive technical person to stay there for necessary support, until the line runs smoothly and continuously for a period of time.
2. Within the warranty period, non man-induced damage spare parts will be replaced for free, and the warranty period shall be postponed accordingly. Replacement of spare parts outside the warranty period will be provided timely and charged at cost only.
3. Whether during the warranty period or not, we will reply within two hours upon receipt the machine line breakdown information. If needed, we will arrange technical person to repair the machine line as early as possible. Our staff will not leave until the fault condition is removed and the line works properly.
4. To ensure the good running of production line, in addition to text data provided, we will also arrange technical personnel to train the operation, maintenance personnel of customers, until they can master all the operation and maintenance procedures completely and skillfully.
5. We will make no less than one visit every year after our machine sold. For the questions from customers, we will make a serious rectification in order to make the previous equipment try to catch up with the requirement under new situation.
6. We supply long-term technology consulting services to our partners for free.
7. The warranty period shall be one year from the date of final acceptance.
The Lost foam casting equipment is customized according to your request, we sincerely welcome you to our factory to discuss in details. We have our own professional and responsible technical team who can design for you an high efficiency, low cost and economical and satisfied project.
Website: kaijiefoundrymachine.en.made-in-china.com
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