Simple Lost Foam Casting Process Foundry Machinery (EPC) /Lfc

• Customization: Available
• After-sales Service: 3years
• Warranty: 12 Months
• Model NO.: KJ-LFC-01
• Control Type: PLC
• Customized: Customized
• Condition: New
• Automatic Grade: Automatic
• Certification: ISO9001
• Type: Special Casting
• Name: Lost Foam Molding Equipment
• Function: Produce Metal Casting Parts
• Dimension: Customized
• Voltage: 380-450V
• Power: Customized
• Technology: Lost Foam/EPC
• Casting Metal: Iron, Steel, Aluminum
• Capacity: 50-500 Tons Per Day or Customized
• Inspection: According to Client′s Request
• Transport Package: Plywood Case or Customers Request
• Specification: customized
• Trademark: kaijie
• Origin: China
• HS Code: 8454309000
• Production Capacity: 50 Sets Per Year
• Package Size: 800.00cm * 6000.00cm * 1000.00cm
• Package Gross Weight: 30000.000kg

Product Description

Even you know nothing about Lost foam casting production line, we also can help you understand the whole process and equipment technical requirements from very beginning, provide one-stop service, help you to start LFC casting production line at the fastest speed and produce high quality products to maximize profits for you.

 

Product Description

Simple Lost foam casting system is used to produce various metal castings by lost foam process. The equipments line produces various castings such as motor body, cylinder head, complicated pipe fittings, shell, housing, engine block etc. The castings produced by our lost foam casting equipment are available in various industries, such as engineering machinery, textile machinery, building automobile production etc.

 Lost-foam casting process (LFC) is a green and environmental casting method. The process is assembling the foam patterns which has same size and shape with casting into cluster, after coating and drying, embedded into the dry sand and compacted by vibration table, the pouring under negative pressure to decompose the pattern, after solidification - the casting is formed.
It is a type of evaporative-pattern casting process that is similar to investment casting except foam is used for the pattern instead of wax. This process takes advantage of the low boiling point of foam to simplify the investment casting process by removing the need to melt the wax out of the mold.

Product Parameters

Procedure of Famous Lost foam molding equipment 

Pre-expansion ---- Molding ---- Assembly ---- Coating ---- Fix foam pattern in sandbox ---- Vibration to compact sand --- Seal sandbox with film (vacuum sunction) --- Pouring ---- Demolding

Main processing area 

There are three main process area which are called White area, Yellow area and Black area, to form a complete lost foam casting production line.

White area is mainly used to form the foam mold.

Mold production (Pre-foaming ---- Aging storehouse ---- Moulding ---- Drying) ----- Assembly into cluster.

Main equipment :
a) Pre-foaming machine
b) Aging storehouse
c) Molding machine
d) Cutting table, assembly table
e) Automatic binding machine etc 

Yellow area is mainly used to coat and dry the foam molding cluster.

First time coating ---- First time drying ---- Second time coating ---- Second time drying

Main equipment :
a) Coating mixer and agitator tank
b) Drying tunnel kiln
c) Electric heating, steam heating etc

Black area  Function, Procedure and Main equipment picture
Function:
This area is the main part in a lost foam casting production line. The main function is to form the metal casting. This part includes Smelting area, Molding area, Pouring area, Fettling area, Sand processing area.

Procedure: 
Molding ---- Pouring molten iron ---- Demolding ---- Fettling ---- Sand processing

Main equipment:
a)Furnace etc.
b)Flask, sand bunker, sand raining feeder, vibration table etc.
c)Negative pressure system etc.
d)Fettling machine etc.
e)Shakeout grate, vibrating sieving conveyor, chain elevator, cooling equipment, belt elevator, bunker, dust remover etc.

 

Product Advantages

1. Be with advanced technology in casting industry
2. Be available for various material casting  including steel, iron, aluminum, copper and so on.
3. Be with better effect of the complex casting.
4. Be available for big, medium and small size castings.
5. Be with high precision casting, accurate shape and size
6. Be with high production 
7. Be with low cost, easy to learn

Your concerns

• Capacity: Customized according to you need, 3000t/5000t/10000t etc
• Floor space: According to your capacity
• Degree of automation: full-automatic, semi-automatic, manual etc
• Raw material of casting: grey iron, ductile iron, aluminum alloy, steel or others
• One-stop services: from design, quotation, production, installation, train your workers until qualified casting products; strong technical process support
• Complete equipments line: offer complete casting line from the very beginning mould production to the end qualified products
• Company: manufacturer

 

Packaging & Shipping

Packing way: plywood case or according to clients' request

Shipping way: By sea or land transportation or multimodal transport
 
Payment terms: T/T or L/C
 

Company Profile

Qingdao kaijie Heavy Industry Machinery Co., Ltd is located in the beautiful coastal city Qingdao-Jiaozuo city. Our plant covers 22,000 square meters, construction area is 10,000 square meters. Registered capital is RMB20 million and employees are more than 110, containing more than 30 technicians. Our annual production value is up to 60million. After hardworking, reform and innovation, Qingdao Kaijie heavy Industry Machinery Co., Ltd has developed the leader in China's casting equipment area. We are expert in producing V method production line, lost foam production line, foundry ladle, ladle heater, dust removal equipment, electric flat car, cupola furnace and furnace batching feeding system.

 

Our Workshop Display

 

Our Advantages

1. Trial product: We have specialized laboratory for vacuum process casting, lost foam casting, foundry ladle and other products.
2. Project design: We customize the suitable casting production line with the optimized design, the reasonable process, the cost effective investment and the cheapest operation cost.
3. Pre-sale service: We make an active communication with customer, inquiring about the customer's product, output, workshop situation, production status, the requirements and ideas, providing perfect technology and business suggestions and designing the most reasonable production plan.
4. Mid-sale service: At the same time of manufacturing equipment, technology training to related staffs is done. The training contains the technology operation, installation, debugging, explaining the work principles, structure, maintenance and other announcements to guarantee the customer can produce the soundness castings efficiently.

Other Products Made by us:

The Lost foam casting equipment is customized according to your request, we sincerely welcome you to our factory to discuss in details. We have our own professional and responsible technical team who can design for you an high efficiency, low cost and economical and satisfied project.