Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, ...
Management System Certification:
ISO 9001, GMP
OEM/ODM Service
Sample Available

Casting Equipment, Lost Foam Machine, Precision Casting Process manufacturer / supplier in China, offering Lost Foam Casting Plant for Aluminum Casting, Vacuum Molding Sand Box for Lost Foam Casting, High Quality Best Welding Sand Flasks for Sand Casting Vacuum Molding Lfc Process and so on.

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  • Lost Foam Casting Plant for Aluminum Casting
  • Lost Foam Casting Plant for Aluminum Casting
  • Lost Foam Casting Plant for Aluminum Casting
  • Lost Foam Casting Plant for Aluminum Casting
  • Lost Foam Casting Plant for Aluminum Casting
  • Lost Foam Casting Plant for Aluminum Casting

Lost Foam Casting Plant for Aluminum Casting

Get Latest Price
Min. Order / Reference FOB Price
1 Set US $1-200,000/ Set
Port: Qingdao, China
Production Capacity: 50 Sets/ Year
Payment Terms: L/C, T/T, Western Union, Paypal
Control Type: PLC
Customized: Customized
Condition: New
Automatic Grade: Automatic
Certification: CE, RoHS, GS, ISO9001
Type: Lost Foam Casting

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Basic Info

Model NO.
KAIJIE-LFC
Name
Lost Foam Casting Plant for Aluminum Casting
Function
Produce Aluminum Castings
Brand
Kaijie
Suitable for
Foundry
Trademark
kaijie
Transport Package
Factory Packing
Specification
customized
Origin
China
HS Code
8454309000
                                         Lost foam casting plant for aluminum casting

General Description

Lost foam casting plant for aluminum casting is used to produce various kind aluminum casting products by lost foam process. 

Lost-foam casting process (LFC) is a green and environmental casting method. The process is assembling the foam patterns which has same size and shape with casting into cluster, after coating and drying, embedded into the dry sand and compacted by vibration table, the pouring under negative pressure to decompose the pattern, after solidification - the casting is formed.
Lost Foam Casting Plant for Aluminum Casting

Lost foam casting plant for aluminum casting

White area
 is mainly used to produce the foam pattern.
Mold production (Pre-foaming ---- Aging storehouse ---- Moulding ---- Drying) ----- Assembly into cluster.

Yellow area is mainly used to coat and dry the foam pattern cluster.
First time coating ---- First time drying ---- Second time coating ---- Second time drying

Black area is the main part in a lost foam casting production line. The main function is to form the metal casting. This parts include Molding area, Pouring area, Sand processing area.
Lost Foam Casting Plant for Aluminum Casting

Advantages of Lost foam casting process

1.Casting is with accurate size and shape, good repeatability and has the characteristics of precision casting.

2.The sand core and core production department were eliminated, and the casting defects and wastes caused by the core and the lower core were eliminated.

3.It greatly simplified the molding process and eliminated the casting defects and waste products caused by the model and the box.


4.Dry sand molding with no binder, no moisture and no additives is used to eliminate all kinds of casting defects and wastes caused by water, additives and binder.

5. The sand treatment system is greatly simplified and the sand can be reused in all cases.

6. Falling sand is extremely easy, which greatly reduces the workload and labor intensity of falling sand.

7. The casting has no flying edge burr, so that the cleaning and polishing work is reduced by more than 50%.

8. In the ideal position, the reasonable shape of the gate can be set, which is not restricted by the traditional factors such as typing and drawing, thus reducing the internal defects of the casting.

9. The negative pressure casting is more conducive to the filling and shrinkage of liquid metal, which improves the density of the casting.

10.Combined pouring, a case of many pieces, greatly improved the casting process production rate and production efficiency.

11. Reduced processing margin, reduced machining cost.

12. It is easy to realize mechanized automatic production line production, the production line is flexible, and the production of different alloy, different shapes and different sizes can be realized in one production line.


13.The metal mold can be used up to more than 100,000 times, reducing the maintenance cost of the mould.

14.Reducing dust, soot and noise pollution, greatly improving the working environment of foundry workers, reducing labor intensity, and the male-dominated industry can become the industry dominated by women workers.


15.The process operation is simplified and the technical proficiency of the workers is greatly reduced

16.The shape of the parts is not limited by the traditional casting process, which frees the mechanical designer to design the ideal casting shape freely according to the performance of the parts.

17.Simplify the design of the factory, can reduce 30 ∽ 40% of investment in fixed assets, covers an area of and a building area of 30 ∽ can reduce 50%, 10 ∽ power consumption can be reduced by 20%.

18.Die casting process is widely used, not only for cast steel and cast iron, but also for casting copper, casting aluminum and so on.
 
19.The die casting process is not only suitable for castings with simple geometrical shape, but also suitable for castings with multiple open edges, multi-core and geometric shapes.

20. It is helpful to improve the inner quality of castings by the process of die casting, which can realize the casting of microseismic state and promote the formation of metallographic structure with special requirements.

21.In dry sand, it is easy to get rid of sand and the temperature is synchronized. Therefore, heat treatment can be made by using waste heat. In particular, the water edge treatment of high manganese steel castings and the solid solution treatment of heat-resistant castings are very satisfactory, which can save a lot of energy and shorten the processing cycle.

22.With the process of die casting, the casting of any size can be completed according to the melting ability.

Typical casting of Lost foam casting equipment line
Lost Foam Machine Supplier in China

Company Information
Qingdao kaijie Heavy Industry Machinery Co., Ltd is located in the beautiful coastal city Qingdao-Jiaozuo city. Our plant covers 22,000 square meters, construction area is 10,000 square meters. Registered capital is RMB20 million and employees are more than 110, containing more than 30 technicians. Our annual production value is up to 60million. After hardworking, reform and innovation, Qingdao Kaijie heavy Industry Machinery Co., Ltd has developed the leader in China's casting equipment area. We are expert in producing V method production line, lost foam production line, foundry ladle, ladle heater, dust removal equipment, electric flat car, cupola furnace and furnace batching feeding system.

Lost Foam Casting Process Machine for Brake Drum

Main Products of Qingdao Kaijie Heavy Industry Machinery
Lost Foam Casting Plant for Aluminum Casting

Exhibition Pictures of Qingdao Kaijie Heavy Industry MachineryLost Foam Casting Process Machine for Brake Drum

Company Service Policy

Trial product

We have specialized laboratory for vacuum process casting, lost foam casting, foundry ladle and other products.

Project design

We customize the suitable casting production line with the optimized design, the reasonable process, the cost effective investment and the cheapest operation cost.

Pre-sale service

We make an active communication with customer, inquiring about the customer's product, output, workshop situation, production status, the requirements and ideas, providing perfect technology and business suggestions and designing the most reasonable production plan.

Mid-sale service

At the same time of manufacturing equipment, technology training to related staffs is done. The training contains the technology operation, installation, debugging, explaining the work principles, structure, maintenance and other announcements to guarantee the customer can produce the soundness castings efficiently.

After sales service

1. To ensure the good running of production line, we will arrange comprehensive technical person to stay there for necessary support, until the line runs smoothly and continuously for a period of time.

2. Within the warranty period, non man-induced damage spare parts will be replaced for free, and  the warranty period shall be postponed accordingly. Replacement of spare parts outside the warranty period will be provided timely and charged at cost only.

3. Whether during the warranty period or not, we will reply within two hours upon receipt the machine line breakdown information. If needed, we will arrange technical person to repair the machine line as early as possible. Our staff will not leave until the fault condition is removed and the line works properly.

4. To ensure the good running of production line, in addition to text data provided, we will also arrange technical personnel to train the operation, maintenance personnel of customers, until they can master all the operation and maintenance procedures completely and skillfully.

5. We will make no less than one visit every year after our machine sold. For the questions from customers, we will make a serious rectification in order to make the previous equipment try to catch up with the requirement under new situation.

6. We supply long-term technology consulting services to our partners for free.

7. The warranty period shall be one year from the date of final acceptance.

The Lost foam casting equipment is customized according to your request, we sincerely welcome you to our factory to discuss in details. We have our own professional and responsible technical team who can design for you an high efficiency, low cost and economical and satisfied project.

Pls feel free to contact us 
Dorene Cao
Mobile phone): + 86 15166067295; +86 15192676629

  
Website: www.qdkaijie.com

Lost foam process casting equipment
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Electric flatcar / Ladle tranportation car

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